Major Plant renovation

As part of a major plant renovation project, the industrial engineering department has been asked to balance a revised assembly operation to achieve an output of 240 units per eight-hour day. Task times and precedence relationships are as follows:

 

Task Duration

(minutes)

Immediate

Predecessor

a 0.2
b 0.4 a
c 0.2 b
d 0.4
e 1.2 d
f 1.2 c
g 1.0 e, f

 

Do each of the following:

 

b. Determine the minimum cycle time, the maximum cycle time, and the calculated cycle time.(Round your answers to 1 decimal place.)

 

  The minimum cycle time  minutes per unit
  The maximum cycle time  minutes per unit
  Calculated cycle time  minutes per unit

 

c. Determine the minimum number of stations needed. (Round your answer to the next whole number.)

 

  Minimum number of stations

 

d. Assign tasks to workstations on the basis of greatest number of following tasks. Use longest processing time as a tiebreaker. If ties still exist, assume indifference in choice.

 

Work stations       Following Tasks
I (Click to select)AD, C, AA, B, C,DD, B, CA, B, D, C
II (Click to select)D, C, AAB,EC, F, BE
III (Click to select)FF, GECB
IV (Click to select)A, B, CC, DE, FEG

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